MODELA MDX-40A

The Roland MDX-40A is a desktop Subtractive Rapid Prototyping (SRP) system that offers product designers major value. At less than half the cost of most additive systems, the MDX-40A produces prototypes out of a wide variety of non-proprietary materials with greater precision and better surface finish. The MDX-40A’s compact design makes it a perfect fit for any office or classroom.

SRP technology creates the most accurate prototypes for complex snap-fits and functional prototypes for testing and to prove part manufacturability. The MDX-40A handles a wide variety of materials and generates a perfect smooth surface finish.


Feature Summary

  • Bundled 4-axis SRP Player CAM software makes it easy to go from CAD model to physical prototype
  • Large 305 (X) x 305 (Y) x 105 (Z) mm maximum work volume without rotary axis
  • Optional rotary axis supports materials up to 270mm long by 120mm in diameter
  • Virtual control panel makes origin setting simple
  • Real-time cutting and spindle speed override capability
  • Bundled Roland ClickMill™ software
  • High speed 15,000 rpm spindle for creating detailed features with precision tools
  • G-Code compatibility
  • Emergency stop switch and machine cover for clean, quiet and safe work environment
 

Compact and Affordable, the MDX-40A is the Perfect Tool for Desktop prototyping

Much smaller than NC machines, the MDX-40A features a compact footprint of 669mm(W) x 760mm(D) x 554mm(H) (26.4"x 30" x 21.9") and operates on standard household power supplies. With the MDX-40A, you can produce high-quality product prototypes right at your desktop. Support for G-code NC programming language makes the MDX-40A well suited for both professional and educational applications.
 

SRP® Technology

SRP TechnologySRP® (Subtractive Rapid Prototyping) - starting with a solid object and removing unwanted material - has several advantages over traditional additive rapid prototyping. SRP® devices cost significantly less while producing prototypes out of a wider variety of non-proprietary materials with greater precision and better surface finish.

SRP® Systems - Todd Grimm, the man who wrote the book on rapid prototyping for the Society of Manufacturing Engineers, found that Roland SRP® devices produce prototypes faster, better and cheaper than most additive RP systems.

 

No Special Training Required

Roland SRP Player CAM software is included and features simple step-by-step settings for easy operation and high quality milling. With SRP Player, you can preview your job on-screen to confirm the cutting path for superior results every time. In addition, every MDX-40A includes ClickMILL software, allowing you to easily complete surfacing work. You can round edges, add pockets and holes, make fixtures and add last minute modifications, all without your CAD software.
 

Functional Prototypes


Gearshift SampleLike all Roland SRP devices, the MDX-40A can mill a wide range of low cost, non-proprietary materials including ABS, delrin, nylon, and tooling board. This lets engineers create functional prototypes to test how well products will actually work. Handled by market focus groups, these prototypes must perform like the final manufactured product and survive a barrage of physical tests, including thermal and structural trials. For example, toothbrush prototypes undergo in-vivo testing for hand fit, brush reach and handle deflection.

New Rotaty Axis Unit for Larger Applications

In addition to a flat work table, the MDX-40A features a new optional rotary axis unit that supports materials up to 270mm (10.63") long by 120mm (4.72") in diameter, four times the capacity of the previous model. You can now mill a 500ml (16.9oz.) PET bottle. Objects can be milled unattended at any angle from 0 to 360 degrees.
4th Axis

Enhauncements for Macimum Ease-of-Use

Designed for greater ease-of-use, the MDX-40A supports a new on-screen operation panel that allows you to adjust the location of the endmill and quickly program settings. Using this panel, you can move the cursor in vertical, horizontal and oblique directions and to the desired position for the most efficient tool path. You can also adjust the speed of cursor movements for easier origin setting. The MDX-40A saves time and material by allowing you to adjust milling conditions such as spindle rotation and speed while the unit operates (override function).

 
Model MDX-40A
Acceptable material Resins such as chemical wood and modeling wax (metal is not supported)
X, Y, and Z operation strokes 305 (X) x 305 (Y) x 105 (Z) mm (12 (X) x 12 (Y) x 4.13 (Z) in.)
Distance from collet tip to table Maximum 123 mm (4.84 in.)
Table size 305 (W) x 305 (D) mm (12 (W) x 12 (D) in.)
Loadable workpiece weight 4 kg (8.8 lb)
XYZ-axis drive system Stepping motor
Feed rate XY-axis: 7 to 3,000 mm/min. (0.28 to 118 in./m)
Z-axis: 7 to 1,800 mm/min. (0.28 to 70.8 in./m)
*2 mm/min step for 7 to 60 mm/min(0.28 to 2.36in./m)
*60 mm/min step for 60 to 3,000 mm/min(2.36 to 118in./m)
Software resolution NC-code: 0.001mm/step (0.000039 in./step)
RML-1: 0.01 mm/step (0.00039 in./step)(RML-1)
Mechanical resolution 0.002 mm/step (0.000078 in./step) (micro-step control)
Spindle motor Brushless DC motor, Maximum 100 W
Spindle rotation 4,500 to 15,000 rpm
Tool chuck Collet method
Interface USB (compliant with Universal Serial Bus Specification Revision 1.1)
Control command sets NC-code, RML-1
Power requirements AC100 to 240 ±10%, 2.1 A,
50/60 Hz (Over voltage category II, IEC 60664-1)
Power consumption Approx. 210 W
Acoustic noise level No-load operation: 56 dB (A) or less, Standby: 42 dB (A) or less
Dimensions 669 (W) x 760 (D) x 554 (H) mm [26.4 (W) x 30 (D) x 21.9 (H) in.]
Weight 65 kg (144 lb)
Environment Temperature: 5 to 40°C (41 to 104°F)
Humidity: 35 to 80% (non-condensing)
Nonconductive pollution degree 2 (as specified by IEC 60664-1)
Included items Power cord, USB cable, Collet (ZC-23-6), Z0 sensor, Hexagonal wrench, Hexagonal screw drivers, Spanners, Roland Software Package CD-ROM, SRP Player CD-ROM, User's Manual, SRP Player installation and set up guide
System Requirements for Included Software
OS *1 Windows® 8/8.1/10 (32/64-bit),
Windows® 7 Ultimate/Professional (32/64 bit)
CPU Pentium® 4, 2.4GHz or faster recommended
RAM 2GB or more recommended for Windows® 8 or later
Video card and monitor A resolution of 1024 x 768 or more recommended (video card compatible with OpenGL recommended) and at least 16-bit highcolor
Free hard-disk space 72MB or more recommended
Optical drive CD-ROM drive

 

Optional Rotary Axis Unit (ZCL-40A)
Maximum angle of rotation ± 99999.999 degrees
X,Y, and Z operation strokes 271 (X) x 305 (Y) x 68 (Z) mm (10.67 (X) x 12.01 (Y) x 2.68 (Z) in.)
Maximum loadable workpiece size Items within the range of a 60 mm(2.36 in.) radius from the center of the rotary axis by 270 mm(10.7 in.)long.*3
Maximum size holdable by workpiece clamp Thickness: 10 to 45 mm (0.39 to 1.77 in.)
Diameter: 20 to 50 mm (0.79 to 1.97 in.)
Loadable workpiece weight 1kg (2.2 lb) (including clamps)
Feed rate Maximum 11.79 rpm
Software resolution 0.001 degrees
Mechanical resolution 0.005625 degrees/step (micro-step cotrol)
Dimensions 470 (W) x 286 (D) x 115 (H) mm (18.5 (W) x 11.3 (D) x 4.53 (H) in.)
Weight 7.5 kg (16.5 lb)
Included items Detection bar, detection pin, center drill, live center, cap screws, rubber cap, and user's manual

ZCL-40A

*3 The range that can actually be cut is limited by the amount of tool extention and interference between the loaded workpiece and the tool or spindle.

 

Optional 3D Scanning Sensor Unit (ZSC-1)
Maximum scanning area 305 (X) x 305 (Y) x 60 (Z) mm (12 (X) x 12 (Y) x 2.36 (Z) in.)
Distance from probe tip to table Maximum 92.4 mm (3.64 in.)
Table load capacity Maximum 4 kg (8.8 lb)
Sensor Type Roland Active Piezo Sensor (RAPS)
Effective probe length 60 mm (2.36 in.)
Tip bulb radius 0.08 mm (0.00315 in.)
Scanning method Contacting, mesh-point height-sensing

ZSC-1

 

Optionally Available Items Model Description
Square end-mills ZHS-100 High speed steel dia. 1 3(l) x 6(d) x 50(L) x 2NT
ZHS-200 High speed steel dia. 2 6(l) x 6(d) x 50(L) x 2NT
ZHS-300 High speed steel dia. 3 10(l) x 6(d) x 50(L) x 2NT
ZHS-400 High speed steel dia. 4 12(l) x 6(d) x 50(L) x 2NT
ZHS-500 High speed steel dia. 5 15(l) x 6(d) x 55(L) x 2NT
ZHS-600 High speed steel dia. 6 15(l) x 6(d) x 55(L) x 2NT
ZHS-3015 High speed steel dia. 3 15(l) x 6(d) x 50(L) x 2NT, including 2 pcs.
Ball end-mills ZCB-150 Cemented carbide R1.5 25(l) x 2.4(Lc) x 6(d) x 65(L) x 2NT
ZCB-200 Cemented carbide R2.0 25(l) x 3.2(Lc) x 6(d) x 70(L) x 2NT
ZCB-300 Cemented carbide R3.0 30(l) x 4.8(Lc) x 6(d) x 80(L) x 2NT
Collets (for end-mills) ZC-23 dia. 3mm, dia. 4mm, dia. 5mm, dia. 6mm, including 1pc.each
ZC-23-3 dia. 3mm
ZC-23-4 dia. 4mm
ZC-23-6 dia. 6mm
ZC-23-3175 dia. 3.175mm
ZC-23-6.35 dia. 6.35mm

Unit: mm    dia. = flute diameter, R = flute radius, Lc=cutting lergth, l = flute length,

d = shank diameter, L = overall length, NT = number of flutes

Optionally Available Items Model Description

Engraving cutters

(for plastic)

ZEC-A4013 Cemented carbide dia. 4.36 x 165(L) x 0.127(W)*4
ZEC-A4025 Cemented carbide dia. 4.36 x 165(L) x 0.254(W)*4
ZEC-A4051 Cemented carbide dia. 4.36 x 165(L) x 0.508(W)*4
ZEC-A4076 Cemented carbide dia. 4.36 x 165(L) x 0.762(W)*4
ZEC-100 Cemented carbide dia. 6 x 50(L) x 0.225(W)*5
Engraving cutters, quarter round (for plastic) ZEC-A4013-QR Cemented carbide dia. 4.36 x 165(L) x 0.13(W)*4
ZEC-A4025-QR Cemented carbide dia. 4.36 x 165(L) x 0.25(W)*4
Engraving cutters, parallel (for plastic) ZEC-A4150 Cemented carbide dia. 4.36 x 165(L) x 1.52(W)*4
ZEC-A4190 Cemented carbide dia. 4.36 x 165(L) x 1.91(W)*4
ZEC-A4230 Cemented carbide dia. 4.36 x 165(L) x 2.29(W)*4
ZEC-A4320 Cemented carbide dia. 4.36 x 165(L) x 3.175(W)*4
ZEC-A4380 Cemented carbide dia. 4.36 x 165(L) x 3.81(W)*4
ZEC-A4430 Cemented carbide dia. 4.36 x 165(L) x 4.34(W)*4
Solid collet ZC-E436 dia 4.36 mm
Adhesive sheet for
securing material
AS-10 210 mm x 140 mm, including 10 sheets
dia. = shank diameter, L = overall length, W = blade width

*4 Solid collet (ZC-E436) is required.
*5 Collet (ZC-23-6) is required.

 

Optionally Available Items Model Description
Rotary axis unit ZCL-40A See the above specifications
3D Scanning sensor unit ZSC-1 See the above specifications

Replacement spindle unit

ZS-40  
Dust box ZDX-40 669 (W) x 769 (D) x 97 (H) mm
[26.33(W) x 30.27(D) x 3.8(H) in.]